Trouts & Stouts
 
While this past weekend did not afford an opportunity to fish, there were a few free hours to devote to some of my lingering projects. So, I began to work on my bamboo rod rebuild in earnest. This is my first attempt at doing anything with bamboo, but it seems that the basic steps are the same as they would be for rebuilding any rod. 
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Step 1: Documentation

Before doing anything to the rod, I took photographs of each piece and recorded all of the pertinent measurements, including number of guides, guide spacing, wrap color and style, and handle configuration.

The most notable thing about this particular rod, is that it was originally intended to be usable as either a fly or spinning rod. In the fly rod configuration, it is an 8 foot three piece rod with two tips. However, there is a third tip that fits into the but section to make a shorter spinning rod. In the spinning configuration, the handle and reel seat can be completely detached and reversed to accommodate a spinning reel.
Step 2: Research

There are few extant markings on the cane, but I suspected that it might be a Montague or other production rod. But, after consulting with some knowledgeable folks, I determined that, due to it's hardware, it was probably a post-WWII Japanese rod. Not collectable, but highly fishable.
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The remains of the rod's original decal.

Step 3: Disassembly
Using care not to mar the cane, I used a single-edged razor blade to remove the guides and as much of the thread wraps as possible. The wraps on the guides and ferrules came off without much trouble, but the long intermediate wraps were worn in many places, and proved much more difficult. Ultimately, I left about half of them on, hoping that they would be removed in the next step.

As the reel seat and grip are in good condition, and as they can be removed completely as a unit, I simply set them aside for the time being.

I would have opted to keep the original ferrules on the rod, but they seem to be made of a soft chrome-plated metal and at least one of them was badly bent, which at first led me to believe (mistakenly) that the cane had taken on a significant "set". I removed the ferrules by heating them slowly over a candle, taking care not to scorch the cane. After several minutes and a few tugs with pliers, they each came free without marring the cane.
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Step 4: Stripping

After some research, I found that the "natural" citrus based Citristrip that I use on fiberglass rods could be used to strip the varnish off of cane without damaging the glue that binds each individual strip of bamboo together into a tapered blank. Over the course of a day I submitted to cane to four treatments, which succeeded in removing all of the remaining thread, but only about half of the varnish.
I am going to experiment with some light sanding and maybe more lengthy treatments to try to get as much varnish off as possible without harming the blank. Once I have a completely clean blank, it will be time to start building the blank back up to a fishable rod.

--Posted by Eben
 


Comments

03/02/2011 18:34

Now you're talking. I haven't had the nerve to tackle restoring, which interests me a lot more than building from scratch. I'm going to be looking forward to watching your progress.

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03/02/2011 18:48

I used to be too nervous to do things like this, so I started with some really inexpensive fiberglass fly rods that I wouldn't mind if I messed them up. If you look under the "projects" tab you can see the difference between my first rod and my more recent work.

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03/03/2011 07:30

I am very interested in how this comes out... A couple years ago for Christmas, my uncle gave me my grandfather's old bamboo rod... it's in terrible disrepair--the cork grip is dead and crumbling, and the finish is crazing. I will stay tuned, and, I'm hoping next winter to refinish the rod. Thanks for the good advice.

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Lauri
03/19/2013 10:08

Hi, I have exactly same looking rod for rebuild right now. Looks like just same. Has reversible handle and two tips, other for spinning and other for fly fishing (ferrules is larger on spinning tip so it can't be used on fly configuration). My rod has sticker branded Ross Foreign on it. I stripped the varnish with razor blade keeping it in 90 degree angle and scraping the varnish off. I had quite bad chipping on varnish so it didn't take much to take it off. After that I gave it linseed oil coating and steel wooled it matte. Soon I'm going to get the guides etc wrapped on it. I'll hope that it'll turn out nice fishing rod.

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